sponge iron rotary kiln

2 D Model of Sponge Iron Rotary Kiln Developed Using CFD

In sponge iron industry rotary kiln is the primary equipment, which is used to reduce iron ore to metallic iron i.e. Fe which is called sponge iron. The performance of rotary kiln significantly affects the production capacities of these industries. The performance of rotary kiln is …

Sponge Iron Production in Rotary Kiln, A. Sarangi, B ...

Sponge Iron Production in Rotary Kiln - Kindle edition by A. Sarangi, B. Sarangi. Download it once and read it on your Kindle device, PC, phones or tablets. Use features like bookmarks, note taking and highlighting while reading Sponge Iron Production in Rotary Kiln.

SPONGE-IRON - shakambhariispat.com

Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel and reducing agent in Rotary Kiln. Sponge iron is rich in Metallic Iron (Pure Iron) with consistent chemical & …

Simulation of Rotary Kiln Used in Sponge Iron Process ...

Index Terms—Sponge iron process, rotary kiln, temperature profile, artificial neural network. I. INTRODUCTION Sponge iron is the metallic form of iron produced from reduction of iron oxide below the fusion temperature of iron ore (1535oC) by utilizing hydrocarbon gases or

Sponge Iron Production in Rotary Kiln: Bidyapati Sarangi ...

Sponge Iron Production in Rotary Kiln [Bidyapati Sarangi] on . *FREE* shipping on qualifying offers. The increase in the demand of sponge iron is also due to the fact that it is used as a substitute for coking coal which is available in scarcity in the world. This book comprehensively deals with the production of sponge iron in the rotary kiln.

SPONGE IRON PRODUCTION IN ROTARY KILN PDF DOWNLOAD

Equivalent metallization — Carbon content in sponge iron at a given degree of metallization is important. Raw material mix consisting of iron ore, dolomite and non-coking coal is fed at the one end of the rotary kiln and is heated by coal burners to produce DRI.

China ISO Dri Kiln Sponge Iron Rotary Kiln - China Dri ...

Dri Kiln, Sponge Iron Rotary Kiln, Sponge Iron Kiln manufacturer / supplier in China, offering China ISO Dri Kiln Sponge Iron Rotary Kiln, China Sand Rotary Dryer for Sand, Sluge, Sawdust, Capacity 1-100tph Rock Crusher Machine and so on.

Computational fluid dynamics analysis of sponge iron ...

Rotary kiln is the primary equipment in sponge iron industry, which is used to reduce iron ore to metallic iron i.e. Fe. It is called sponge iron. Rotary kiln is widely used in cement and steel industries. The production capacities of these industries depend significantly on the performance of rotary kiln.

Sponge Iron Plant Rotary Kilns Spare Parts - Support ...

Manufacturer of Sponge Iron Plant Rotary Kilns Spare Parts - Support Roller Assembly, Cooler Support Roller Assembly, Spring Plate Assembly for Girth Gear offered by …

A Thesis Submitted for Partial Fulfillment of the Degree ...

CERTIFICATE This is to certify that the thesis entitled, "Modeling of Rotary Kiln for Sponge Iron Processing Using CFD package (ANSYS 13.0)" submitted by Tapash Ranjan Majhi in partial fulfilment of the requirements for the award of Master in Technology Degree in

sponge iron process

Aug 03, 2011· COAL INJECTION IN ROTARY KILN K.Ramu, C.Ramesh, A.Rajasekaran During the process of manufacture of sponge iron, coal injection plays a very vital role in maintaining the product quality. Due to highly endothermic nature of Boudouard reaction, heat has to be continuously supplied in entire reduction zone of rotary kiln.

CHAIRMAN'S MESSAGE - spongeironindia.in

CHAIRMAN'S MESSAGE I am happy that Mr. Deependra Kashiva has joined SIMA as it Executive Director. He has been associated with the Indian sponge iron industry for almost 30 years. With his vast experience and knowledge,I am sure that his contribution to SIMA will be immense. Immediately after joining,Mr. Kashiva has taken many initiatives ...

SPONGE IRON PRODUCTION FROM ORE -COAL …

Tunnel kiln furnace are evolving as an alternative to Rotary kiln process. Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns. The material bed in Tunnel kiln being stationary, it does not require high …

Best Sponge Iron Rotary Kiln Price/ For Manufacturer ...

Best Sponge Iron Rotary Kiln Price/ For Manufacturer/ Small, Find Complete Details about Best Sponge Iron Rotary Kiln Price/ For Manufacturer/ Small,Best Sponge Iron Rotary Kiln Price/ Rotary Kiln For Sponge Iron Manufacturer/ Small Rotary Kiln For Sponge Iron,Best Sponge Iron For Sponge Iron Calcination Production Line/ Cement Making Plant,Best Service Of Cement Lime Calcinating Rotary Kiln ...

Coal & Gas based DRI Plant - remso.com

We manufacture Sponge Iron Plant on turn-key basis of different functional capacities i.e. 100 TPD, 300 TPD, 500 TPD plants.The equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller, Kiln/cooler support roller shaft, Kiln/cooler support roller assembly with bearing housing, Kiln/cooler girth gear, Kiln/cooler pinions, Kiln/cooler pinion shaft, Kiln ...

sponge iron process

In general sized iron ore of 5-18mm is used in the process of manufacture of sponge iron on all types of rotary kiln with +16mm not exceeding 15-20%.The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product.

Sponge iron making process - SlideShare

Nov 09, 2014· Making process iron ore to sponge iron. ... Sponge iron making process 12,377 views. Share; Like; ... ROTARY KILN 9. ROTARY KILN 10. ROTARY COOLER The product come to the water cooled Where its temperature reaches to 80-100 C 11. ROTARY COOLER The product is conveyed to the product separation and storage building The product is Sponge iron and ...

Rotary Kiln - Cement Rotary Kiln and Sponge Iron Rotary Kiln

Our cement rotary kiln and sponge iron rotary kiln has been developed for performing drying, calcination and sintering work in a continuous process. Widely used for cement, pet coke calcination, sponge iron and other materials, it uses hot gases for the operation.

SL - RN (Iron Making Rotary Kiln Process for DRI Production)

Nov 01, 2015· Amazing Concrete Garden Boxes PART 1- DIY Forms to Pour and Cast Cement Planter link together Beds - Duration: 23:50. MAN about TOOLS 974,763 views

SPONGE IRON PLANT

Sponge iron being magnetic gets attracted and gets separated from non- magnetic char. The iron ore and coal crushed and screened to respective sizes are fed to rotary kiln through feed tube in pre-determined ratio. The rotary kiln is slightly inclined at an angle 2.5 deg and rotated by

China Rotary Kiln Process of Making Sponge Iron - China ...

China Rotary Kiln Process of Making Sponge Iron, Find details about China Rotary Kiln Process of Making Sponge Iron, Sponge Iron Rotary Kiln from Rotary Kiln Process of Making Sponge Iron - Luoyang Zhongtai Industries Co., Ltd.

Rotary kiln - Wikipedia

Heat exchange in a rotary kiln may be by conduction, convection and radiation, in descending order of efficiency. In low-temperature processes, and in the cooler parts of long kilns lacking preheaters, the kiln is often furnished with internal heat exchangers to encourage heat exchange between the …

Rotary Kiln – Electrotherm – Engineering & Technologies ...

Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, 500 TPD) Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI).

Energy Audit Methodology of Sponge Iron Manufacturing ...

rotary Kiln and product sponge iron along with char is taken out from the other end. Apart from this, primary and secondary airs are supplied to the Kiln to initiate the combustion and reaction processes. The reaction takes place at high temp (1050 to 1065˚C ˚C). Coal plays a dual role in the Kiln.

WALK BY INSPECTION OF A SPONGE IRON ROTARY KILN ...

Nov 23, 2017· SheLLair tube used in sponge iron kiln/SAT/Swirller/rotary kiln/WHRB/ESP/SID/DRI PLANT /SPONGE IRON - Duration: 3:24. SUPER FAST study & entertainment 2,345 views

WELSPUN STEEL LIMITED

For the direct reduction of iron ore the main furnace used is rotary kiln. The rotary kiln is the refractory lined cylindrical vessel on which blowers are mounted & the air pipes, to provide combustion air to the inside of the kiln. During lite up there is a start up burner at the kiln discharge end which is oil fired to heat up the rotary kiln.

Coal based Direct Reduction Rotary Kiln Process – IspatGuru

Boudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur, Coal based Direct Reduction Rotary Kiln Process . The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials.

Tunnel Kiln – Electrotherm Engineering And Technologies

Iron ore fines are usually subject to beneficiation and/or pelletisation thereby converting them back into hard rock-like shapes (pellets) with a proper tumbler index. These pellets are then used for making sponge iron. Rotary kilns have a drawback upon the size and quality of iron ore that can be used.